![](https://byora.sakura.ne.jp/byora_usa/usa_alpha/wp-content/uploads/2023/12/fatop.jpg)
Features of Our Integrated Production System
Manufacturing System
Fukui Byora's integrated production approach boasts a wide variety of in-house processing. In-house production enables strict compliance to the already high quality standards of Fukui Byora.
Cold Forming / Cold Heading
We have 1,200 formers and headers and produce 12 billion parts per year (8,000 different products).
![](https://byora.sakura.ne.jp/byora_usa/usa/wp-content/uploads/2024/01/former.jpg)
Rolling
The rolling process imprints (rolls) various patterns onto cold formed blanks. It is also a cold forming process, so high speed production with little material loss is assured.
![](https://byora.sakura.ne.jp/byora_usa/usa_alpha/wp-content/uploads/2024/01/roll-2.jpg)
Secondary Fabrication
Fukui Byora employs a wide range of secondary processes, including machining, bending, pressing, fastening, and plastic molding.
![](https://byora.sakura.ne.jp/byora_usa/usa_alpha/wp-content/uploads/2024/01/second.jpg)
Polishing and Cleaning
Cleaning is often done after heading and secondary fabrication to remove machine oil used during those processes. It requires a high level of expertise as cleaning procedures are tailored to the specific oil used, as well as the product’s shape and material.
![](https://byora.sakura.ne.jp/byora_usa/usa/wp-content/uploads/2024/01/wash.jpg)
Heat Treatment
With our vacuum furnaces and other heat treatment equipment, we ensure high quality heat treatment, including quenching, tempering, magnetic annealing, normalizing, and carburizing.
![](https://byora.sakura.ne.jp/byora_usa/usa/wp-content/uploads/2024/01/ht.jpg)
Surface Finish / Metal Plating
As part of our development department, we have a dedicated fastener development team that is devoted solely to improving current standard fasteners and rivets was well to the development of new innovative fastening techniques.
![](https://byora.sakura.ne.jp/byora_usa/usa_alpha/wp-content/uploads/2024/01/plae.jpg)
![](https://byora.sakura.ne.jp/byora_usa/usa/wp-content/uploads/2023/12/en.jpg)