Our Manufacturing System
Fukui Byora Group's integrated production approach boasts a wide variety of in-house processing.
In-house production enables strict compliance to the already high quality standards of Fukui Byora.
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1. Material
Materials are inspected for defects upon arrival, and can be tracked until final shipment using our centrally controlled in-house production management system.
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2. Primary Process
Cold forming process by headers and formers.
We have 1,200 formers and headers and produce 12 billion parts per year (8,000 different products).
And we specialize in deep drawing micro, thin-walled, and narrow-shaft products using tool manufacturing technology developed over many years producing precision electronic parts with micron-level control.
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3. Secondary Process
We offer a wide range of secondary processing services. Fukui Byora Group employs a wide range of secondary processes, including machining, bending, pressing, fastening, and plastic molding.
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4. Polishing and Cleaning
Cleaning is often done after heading and secondary fabrication to remove machine oil used during those processes. It requires a high level of expertise as cleaning procedures are tailored to the specific oil used, as well as the product’s shape and material.
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5. Heat Treatment
With our vacuum furnaces and other heat treatment equipment, we ensure high quality heat treatment, including quenching, tempering, magnetic annealing, normalizing, and carburizing.
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6. Surface Finish / Metal Plating
Our dedicated plating subsidiary allows us to provide suggestions and resolve technical problems quickly and reliably.
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7. Inspection
We are committed to improving the accuracy of product inspection by checking the dimensions and appearance of products using an image-based pass/fail evaluation system as needed to prevent defective products from entering the marketplace.
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8. Delivery
We deliver products according to your desired delivery schedule.
