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Manufacturing process

Our manufacturing system

The integrated production approach at Byora International's facilities gathers
nearly all steps of a component's production under one roof.

PRODUCTION-SYSTEM-2
Material
1

Material

Materials are inspected for defects upon arrival, and can be tracked until final shipment using our centrally controlled in-house production management system.

Primary processing
2

Primary processing

Cold forming is performed using headers and formers. We have 1,200 formers and headers and produce 12 billion parts per year (8,000 different products).

Secondary processing
3

Secondary processing

We employ a wide range of secondary processes, including machining, bending, pressing, fastening, and plastic molding.

Polishing & Cleaning
4

Polishing & Cleaning

Cleaning is often done after heading and secondary fabrication to remove machine oil used during those processes.

Heat treatment
5

Heat treatment

With our vacuum furnaces and other heat treatment equipment, we ensure high quality heat treatment.

Metal plating
5

Metal plating

Our dedicated plating subsidiary allows us to provide suggestions and resolve technical problems quickly and reliably.

Inspection
7

Inspection

We are committed to improving the accuracy of product inspection by checking the dimensions and appearance of products using image-based pass/fail evaluation systems.

Delivery
8

Delivery

We deliver products according to your desired delivery schedule.