Over 50,000 unique partsDriving Innovation with Unique Cold Forming Technology
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High specialization, wide applications.
Our precision parts
A single motor vehicle can utilize anywhere from 20 to 30 thousand interdependent parts. Our handiwork can be seen in numerous systems crucial to any vehicle, including engines, EV batteries, transmissions, brakes, fail-safe and electrical systems, and sensors.
Capabilities
We utilize over 1000 pieces of equipment in-house, including heading and rolling machines, deep drawing machines, and up to 8-stage parts forming machines. As a result, we ware able to produce complex shapes that are difficult to achieve normally through cold forming. In addition, our machines are equipped to handle a variety of raw materials, providing a high degree of flexibility in metal composition.
Range of Forming Machines
1D2B ~ 8D8B
Wire Diameter
Φ 0.0039 in ~ Φ 0.9842 in (Φ 0.1 mm ~ Φ 25mm)
Length
0.0394 in ~ 47.24 in (1 mm ~ 1200 mm)
Control Precision
µin (㎛)
* Depending on client requirements, partial high precision control at the microinch level is possible.
Material
Steel, Aluminum, Stainless Steel, Copper, Brass, Titanium, Kovar, Nickel, Niobium, other Specialty Material
Treatment
(Surface Treatment)
Zinc Plating, Tin Plating, Gold Plating, Chemical Polishing, etc.
(Heat Treatment)
Quenching and Tempering, Annealing, Electric Annealing, etc.
Products
The following are examples of products that we have successfully mass produced using cold forming technology.
Example of a high precision part with very tight concentricity tolerances between the threaded portion and the shank.
Material : Steel
Example of a part with three through holes.
Material : Steel
Example of a part with a uniquely shaped three-pronged shank.
Material : Steel
Example of a part with a through hole and small radius edges.
Material : Steel
Example of a part with a notched flange to prevent rotation.
Material : Aluminum
Example of a part with a geared shank.
Material : Steel
Example of a part with a specially forged thin shank.
Material : Aluminum
Example of a stepped part with a rectangular shank.
Material : Steel
Precision Deep Drawing
We also have many successes mass producing products using precision deep drawing technology.
Ability to make proposals that consider both die design and production equipment
VA / VE Case Studies
Our "proposal to product" process involves thorough communication between Byora engineers and the companies we work with. Here are some examples of products that have resulted from refined proposals and brought improvements in quality, costs and delivery time to our customers.
CASE 1
Cost reduction through change from 2 part assembly to singularly formed piece
Our "proposal to product" process involves thorough communication between Byora engineers and the companies we work with. Here are some examples of products that have resulted from refined proposals and brought improvements in quality, costs and delivery time to our customers.
By establishing a "comprehensive quality control system" led by our Quality Assurance Department, we strive to flexibly respond to the drastically changing global environment and provide products high in quality, high in value, and fully compliant to customer requirements.
Advanced Analytical Equipment Suitable for Evaluation of Precision Products
We utilize advanced inspection and measurement equipment alongside analysis equipment to perform multifaceted verifications, earning our clients' peace of mind and trust.
IATF 16949 Certified international quality management standards for the automotive industry
In addition to ISO 9001, we are also certified in IATF 16949 , an international quality management standard made to ensure adherence to the strict quality requirements of automotive products.
We will respond promptly to requests for feasibility studies and quotations. Here is a brief introduction of the general flow from request to delivery.
STEP 1. Contact and Consultation
Feasibility Study, Request for Quote, Technical Consultation, etc..
Please feel fee to contact us with any questions you may have.
STEP 2. Quotation
We provide you with a quotation based on the information provided.
STEP 3. Meeting
Discussion regarding detailed specifications, production processes, delivery schedule, etc.
STEP 4. Official Quotation and Order Placement
If our official quotation is satisfactory, an order is placed at this stage.
STEP 5. Prototyping for Trial and Mass Production Tooling
We produce prototype tooling and correct problems before mass production.
STEP 6. Production Trial
We manufacture the products with tooling for mass production.
STEP 7. Start of Mass Production
We start mass production with strict adherence to delivery date and quality requirements.
STEP 8. Quality Inspection
Quality inspections on finished products are carried out throughout the lifespan of the project. This includes inspection with equipment, visual inspection, and more.
STEP 9. Delivery and After-sale Service
We deliver products according to your desired delivery schedule.
Also, we provide full support after delivery, including support for design changes, quality assurance, other services, etc.
Contact
Please feel free to contact us if:
- your request for quotation was turned down by other companies due to the complex shapes of the products.
- you are considering a change of production method to reduce costs.
- you would like to request a feasibility study for products still in development.
- you would like to optimize product cost.
- you would like to solve current quality problems as soon as possible.
BYORA U.S.A. CORPORATION (Sales offices)
733 Bishop Street, Suite#1280 Honolulu, Hawaii 96813
