Over 50,000 unique partsMass Production of Micro, High-precision and Difficult-to-form Products achieved byMicro-precision Processing
Our Strengths
Micro-precision Processing of Specialized Geometries with Precision Tool Manufacturing Technology
We specialize in "Micro-precision processing" using tool manufacturing technology developed over many years producing precision electronic parts. We can meet clients' needs for specialized processing of products with shaft diameters of 1mm or less, and have the capability to deep draw micro parts.
Clean Production Environment to Meet Quality Control Requirements
Upon request, we can conduct cleaning, inspection, packaging and other processes prior to shipment in an on-site clean environment to prevent contamination (oil adhesion, inclusion of foreign material, etc.) and meet strict requirements of cleanliness.
Development of Original Manufacturing Methods Made Possible by In-house Production
Producing tooling and other equipment in-house is key to our technology and has allowed us to develop various original manufacturing methods. These methods enable us to mass-produce products and geometries impossible with commercially available tooling and equipment.
Design Simulation for Efficient Technical Proposals
We can collaborate with its clients from the early conceptual stages of a project. Using tool design simulation software aids us in responding flexibly to client design changes.
Numerous Delivery Records to Major Manufacturers
Our Micro-precision Products
We have a proven track record of supplying billions of products manufactured with our precision processing technology, which has been developed for over 60 years since our founding. Such expertise was forged through innovation and support of various industries around the world including: automotive, consumer electronics, electronic components, semiconductors, construction machinery, and metal industries.
Applications
Condensers, Diodes, Relays, Connectors for Automobiles and Electronics,
Semiconductor Chips, BGA Terminals, Discrete Circuits,
Secondary Battery Terminals, PCB Terminals, Surgical Equipment, Implants,
Endoscopes, Sensors, Antennas, Micro Fasteners, etc.
Material(Copper/Brass) / CW452KSurface FinishGold / SilverCharacteristicsExample of a 0.0197 x 0.0197 in(0.5 x 0.5 mm) square shank bent into an L-shape
MaterialC27000(B 134:08) / CW507LSurface FinishGold / SilverCharacteristicsCold formed using ultrathin material less than φ0.0197 in (φ0.5 mm) in diameter
By establishing a "comprehensive quality control system" led by our Quality Assurance Department, we strive to flexibly respond to the drastically changing global environment and provide products high in quality, high in value, and fully compliant to customer requirements.
Advanced Analytical Equipment Suitable for Evaluation of Precision Products
We utilize advanced inspection and measurement equipment alongside analysis equipment to perform multifaceted verifications, earning our clients' peace of mind and trust.
IATF 16949 Certified international quality management standards for the automotive industry
In addition to ISO 9001, we are also certified in IATF 16949 , an international quality management standard made to ensure adherence to the strict quality requirements of automotive products.
We will respond promptly to requests for feasibility studies and quotations. Here is a brief introduction of the general flow from request to delivery.
STEP 1. Contact and Consultation
Feasibility Study, Request for Quote, Technical Consultation, etc..
Please feel fee to contact us with any questions you may have.
STEP 2. Quotation
We provide you with a quotation based on the information provided.
STEP 3. Meeting
Discussion regarding detailed specifications, production processes, delivery schedule, etc.
STEP 4. Official Quotation and Order Placement
If our official quotation is satisfactory, an order is placed at this stage.
STEP 5. Prototyping for Trial and Mass Production Tooling
We produce prototype tooling and correct problems before mass production.
STEP 6. Production Trial
We manufacture the products with tooling for mass production.
STEP 7. Start of Mass Production
We start mass production with strict adherence to delivery date and quality requirements.
STEP 8. Quality Inspection
Quality inspections on finished products are carried out throughout the lifespan of the project. This includes inspection with equipment, visual inspection, and more.
STEP 9. Delivery and After-sale Service
We deliver products according to your desired delivery schedule.
Also, we provide full support after delivery, including support for design changes, quality assurance, other services, etc.
Contact
Please feel free to contact us if :
- your request for quotation was turned down by other companies due to the complex shapes of the products.
- you are considering a change of production method to reduce costs.
- you would like to request a feasibility study for products still in development.
- you would like to optimize product cost.
- you would like to solve current quality problems as soon as possible.
BYORA U.S.A. CORPORATION (Sales offices)
733 Bishop Street, Suite#1280 Honolulu, Hawaii 96813
