Over 50,000 unique partsAchieving cost competitiveness, high functionality, and high quality byPrecision Deep Drawing
What is Deep Drawing?
Deep drawing is a forming process in which a thin sheet metal blank is formed by repeatedly applying mechanical pressure with dies and punches. Deep drawing technology enables high-speed production of thin-walled products with deep holes, as well as box-shaped products, which are difficult to manufacture form round wire materials.
Advantages of Deep Drawing
The deep drawing process has its own unique advantages, some of which include:
01
Reduction of Raw Material Costs
Compared to machining, deep drawing can reduce material costs because there are less material losses.
02
Reduction of Production Lead Time
Deep drawing requires less production time than machining or welding, and high levels of productivity can be expected.
03
Reduction of Product Weight
Compared to conventional production methods, deep drawing can reduce product weight. This is achieved through work-hardening, by which parts can have a high "strength to thickness" ratio.
04
Reduction of Damage to Materials
Compared to machining or welding, deep drawing causes less damage to the material as there is no cutting, grinding, or heat applied.
Our Strengths
Ultra-thin-walled Processing with Precision Tool Manufacturing Technology
We specialize in deep drawing micro, thin-walled, and narrow-shaft products using tool manufacturing technology developed over many years producing precision electronic parts with micron-level control. We have experience in deep drawing thin-walled products as thin as 0.0014 in (0.035 mm).
Micro Deep Drawing Technology
Our unique transfer press processing technology, based on in-house development of tooling and production machines, enables us to deep draw "thin and long" products. The minimum outer diameter that can be processed is 0.0118 in (0.3 mm), and deep drawing can be performed up to approximately 20 times the outer diameter.
Development of Original Manufacturing Methods Made Possible by In-house Production
We have developed our own original manufacturing methods by in-house production of the tooling and production equipment that are the key to our technology. This enables us to mass-produce products with shapes that cannot be manufactured with commercially available equipment's and tooling.
Design Simulation for Efficient Technical Proposals
Tool design simulation software enables Fukui Byora to proceed with development in collaboration with the customers from the conceptual stage, allowing us to respond flexibly, such as partial design changes.
Capabilities
Length
Maximum Length 1.5748 in (40mm)
Outer Diameter
0.0118 in ~ 0.8661 in (0.3mm ~ 22mm)
Wall Thickness
0.0014in ~ 0.0276in (0.035mm ~ 0.7mm)
Control Precision
µin (㎛)
* Depending on client requirements, partial high precision control at the microinch level is possible.
Material
Steel, Aluminum, Stainless Steel, Copper, Brass, Titanium, Nickel, Niobium, other Specialty Material
Treatment
(Surface Treatment)
Zinc Plating, Tin Plating, Gold Plating, Chemical Polishing, etc.
(Heat Treatment)
Quenching and Tempering, Annealing, Electric Annealing, etc.
Products
The following are examples of products that we have successfully mass produced using deep drawing technology.
Micro hole with a diameter of φ0.0142 in (φ0.36 mm) on part tip
By establishing a "comprehensive quality control system" led by our Quality Assurance Department, we strive to flexibly respond to the drastically changing global environment and provide products high in quality, high in value, and fully compliant to customer requirements.
Advanced Analytical Equipment Suitable for Evaluation of Precision Products
We utilize advanced inspection and measurement equipment alongside analysis equipment to perform multifaceted verifications, earning our clients' peace of mind and trust.
IATF 16949 Certified international quality management standards for the automotive industry
In addition to ISO 9001, we are also certified in IATF 16949 , an international quality management standard made to ensure adherence to the strict quality requirements of automotive products.
We will respond promptly to requests for feasibility studies and quotations. Here is a brief introduction of the general flow from request to delivery.
STEP 1. Contact and Consultation
Feasibility Study, Request for Quote, Technical Consultation, etc..
Please feel fee to contact us with any questions you may have.
STEP 2. Quotation
We provide you with a quotation based on the information provided.
STEP 3. Meeting
Discussion regarding detailed specifications, production processes, delivery schedule, etc.
STEP 4. Official Quotation and Order Placement
If our official quotation is satisfactory, an order is placed at this stage.
STEP 5. Prototyping for Trial and Mass Production Tooling
We produce prototype tooling and correct problems before mass production.
STEP 6. Production Trial
We manufacture the products with tooling for mass production.
STEP 7. Start of Mass Production
We start mass production with strict adherence to delivery date and quality requirements.
STEP 8. Quality Inspection
Quality inspections on finished products are carried out throughout the lifespan of the project. This includes inspection with equipment, visual inspection, and more.
STEP 9. Delivery and After-sale Service
We deliver products according to your desired delivery schedule.
Also, we provide full support after delivery, including support for design changes, quality assurance, other services, etc.
Contact
Please feel free to contact us if:
- your request for quotation was turned down by other companies due to the complex shapes of the products.
- you are considering a change of production method to reduce costs.
- you would like to request a feasibility study for products still in development.
- you would like to optimize product cost.
- you would like to solve current quality problems as soon as possible.
BYORA U.S.A. CORPORATION (Sales offices)
733 Bishop Street, Suite#1280 Honolulu, Hawaii 96813
